We have gathered 5 assembly tips for better modular flow racks regarding containers, ergonomics, recommended slopes and more. There are some unwritten rules to follow for fully efficient modular flow racks.
Estimated reading time: 10 minutes
Read on to find out our best tips, and don’t forget to download the PDF version for collecting them all!
What you need to complete the project
Containers position - #6 (March 2018)
In order to facilitate handling, make sure the heaviest containers are not on the highest or lowest level, but in the ergonomic zone.
Define ergonomic zone - Heights and levels - #7 (April 2018)
The height of the levels should always vary from a minimum of 24 in. up to a maximum of 60 in.The first level will store your raw materials and the second level, the empty containers.
Remember to factor in a 3 in. clearance to load and unload containers for easy picking.
Define the slopes - #8 (May 2018)
Take a look at the chart above for broad guidelines to help you determine what the slope should be according to the container’s weight and the distance it will travel.Define landing stopper - #9 (June 2018)
There are 3 different options for containers stops:R40-MS: This product serves as an anchor between the conveyor and a perpendicular pipe. To stop a container, add a tube stopper.
R40-TS: This product is a metal conveyor mount with a 1 in. tab stopper.
R40-DS: This product is a metal mount with 1 1/4 in. drop stop at the end of conveyor tracks.
We recommend that you use this part when you need to stop heavy containers.
Divide the zones - #10 (July 2018)
There are 4 different options available to separate your containers:HJ-1: You can rotate this connector up to 360 degrees before fixing it to make 45 or 90 degree supports.
R40-GUIDE: This product is handy for keeping boxes and bins on the rails and for moving on long gravity racks or conveyors.
HJ-7: This connector allows you to connect two pipes perpendicularly, one above another. It’s a low-cost and flexible solution to create corridors.
R40-CGUIDE: This guide allows you to leave as much space as you want between the guide and rail.