{"id":36369,"date":"2022-04-11T15:12:18","date_gmt":"2022-04-11T19:12:18","guid":{"rendered":"https:\/\/www.flexpipeinc.com\/?p=36369"},"modified":"2025-10-09T17:01:22","modified_gmt":"2025-10-09T21:01:22","slug":"why-you-should-use-agvs-on-your-assembly-line","status":"publish","type":"post","link":"https:\/\/www.flexpipeinc.com\/us_en\/why-you-should-use-agvs-on-your-assembly-line\/","title":{"rendered":"Why you should use AGVs on your assembly line"},"content":{"rendered":"
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LISTEN: Audio Interview with Bruce Buscher<\/span><\/p>\n

In this interview, Bruce Buscher, VP of Daifuku\u2019s AGV group answers all the questions you may have about all the benefits of having an AGV in your facilities.<\/p>\n

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An automated guided vehicle (AGV) is a computer-controlled vehicle used to carry or tow materials in a manufacturing facility. In this video, Bruce Buscher, vice-president of Daifuku<\/a>\u2019s AGV group, explains why AGVs are a great solution for your assembly line and how you can integrate them with your material handling system.<\/p>\n

Why use AGVs on your assembly line?<\/h2>\n
\"Credit:
Credit: Daifuku.com<\/figcaption><\/figure>\n

The biggest advantage of using automated guided vehicles on your assembly line is flexibility. Traditional assembly lines are made up of structures such as towline conveyors and overhead conveyors that are permanently attached to the floor, making it difficult to change the configuration of the line after installation. By contrast, on an assembly line made up of AGVs<\/a>, the vehicles carry the materials from station to station, and the path they follow can be modified at any time to suit different production requirements. This opens up a world of possibilities for your workflow, enabling you to maximize efficiency and reduce waste.<\/p>\n

For instance, you\u2019re no longer restricted to following a straight line. According to the rules of circular manufacturing<\/a>, straight-line processes create waste<\/a> by forcing workers to travel from one end of the warehouse to the other at the end of each cycle. With an AGV assembly line, you can organize your workflow in whatever shape makes the most sense for a particular process, whether that\u2019s a U\u202fshape or a Christmas-tree pattern with deviations for additional tasks such as quality checks and customizations.<\/p>\n

Using AGVs also eliminates the need for a human to deliver parts to the assembly line, which means operators are more likely to receive parts at the precise moment they need them. This can help you achieve more consistent cycle times and adjust takt times<\/a> as needed to meet customer demand.<\/p>\n

How can you integrate AGVs with other material handling equipment?<\/h2>\n
\"Credit:
Credit: Assembly Magazine<\/figcaption><\/figure>\n

For maximum flexibility in your workflow, it\u2019s best to pair AGVs with a tube and joint system. Load handling frames built from tubes and joints are relatively inexpensive and can be easily configured to carry parts of varying shapes and sizes, which makes them a popular choice in many manufacturing environments. According to Bruce, the use of AGVs with tube and joint products is especially common in supermarkets<\/a> and line of sight delivery systems. It\u2019s easy to see why: to fully take advantage of the flexibility offered by AGVs, you\u2019ll need material handling equipment that\u2019s equally adaptable. For example, you might decide to consolidate your workflow and reduce the number of stations on your assembly line. If your load handling frames are made of welded steel, it\u2019s going to be time-consuming and costly to replace them, whereas tube and joint frames are designed to be reconfigured at will.<\/p>\n

Is it possible to start small and add more AGVs later on?<\/h2>\n
\"Credit:
Credit: Daifuku<\/figcaption><\/figure>\n

There\u2019s no need to overhaul your entire assembly line in one go. If you\u2019re not sure where AGVs would best fit into your workflow<\/a>, you could start by identifying areas of waste<\/a> or reduced productivity (creating a value stream map<\/a> is a great way to do this) and assess whether an automated guided vehicle could solve the problem. For instance, you might notice that one of your operators always has to wait for parts to arrive at their workstation before they can begin their task, which creates a bottleneck in your production chain. The solution might be to program an AGV to deliver the required parts precisely when the operator needs them. Alternatively, you could search for a way to reduce the time your workers spend moving pallets through the warehouse. AGVs can help with that, too.<\/p>\n

In short, whether you\u2019re looking to streamline your entire operation or make a few small adjustments to achieve a leaner workflow<\/a>, AGVs are an excellent tool to have at your disposal.<\/p>\n

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About our Lean expert – Bruce Buscher<\/span><\/span><\/h3>\n<\/p><\/div>\n<\/p><\/div>\n
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Mr. Buscher has been leading the charge to automate manufacturing and assembly processes for more than 40 years. He first started as an engineer on the plant floor and has been the VP of Daifuku\u2019s AGV group for the last fifteen years. Bruce and his team developed a full line of standard AGV Products and Navigation Technologies to solve Assembly Line challenges and drive out costs. They have deployed AGV\u2019s in assembly lines across all industries.<\/span><\/p>\n

Daifuku<\/a> uses AGV\u2019s to solve basic issues such as Ergonomics, Safety, Workforce Turnover, and Cost Reductions. As the oldest AGV manufacturer in North America, Daifuku has continuously led the way in automating assembly lines over the last 100 years and doing it with AGV\u2019s since 1962.<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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