{"id":53372,"date":"2024-04-18T16:31:51","date_gmt":"2024-04-18T20:31:51","guid":{"rendered":"https:\/\/www.flexpipeinc.com\/?p=53372"},"modified":"2025-09-17T15:21:15","modified_gmt":"2025-09-17T19:21:15","slug":"digital-lean-for-process-optimization","status":"publish","type":"post","link":"https:\/\/www.flexpipeinc.com\/us_en\/digital-lean-for-process-optimization\/","title":{"rendered":"DIGITAL LEAN FOR PROCESS OPTIMIZATION"},"content":{"rendered":"\n

Flexpipe embarks on a digital lean transformation<\/strong>, implementing just-in-time<\/em> and \u201c5-zero\u201d principles to enhance<\/strong> operational efficiency and manufacturing sustainability.<\/strong><\/p>\n\n\n\n

\"\u00c9limination
Eliminating bureaucratic waste to streamline processes<\/figcaption><\/figure>\n\n\n\n

Cumbersome bureaucratic procedures are now a thing of the past for Flexpipe. Initiating a digital shift in 2019 regarding the digitization of all administrative documents, the company has now moved on to digitizing assembly drawings, marking a new chapter for Flexpipe, combining innovation, profitability, and manufacturing sustainability.  <\/strong><\/p>\n\n\n\n

\"\"
Reading of printed drawings by assemblers \u2013 Flexpipe 2019<\/figcaption><\/figure>\n\n\n\n
<\/div>\n\n\n\n

RATHER COSTLY OPERATIONS<\/strong><\/h2>\n\n\n\n

The company\u2019s digital lean, distributing electronic tablets to assemblers for reading assembly drawings, particularly reflects its commitment to zero paper, a pillar of \u201cjust-in-time.\u201d By eliminating bureaucratic waste<\/strong> and printing costs totaling over $30,000 annually, the company takes a proactive approach to reducing lead times and enhancing productivity<\/strong>.<\/p>\n\n\n\n

The integration of tablet computers underwent rigorous processes, involving key players and focusing on employee training and support to ensure a smooth transition to the new work tools. This approach aligns with the \u201czero defects\u201d and \u201czero breakdowns\u201d philosophy, aiming to detect anomalies early and maintain production process continuity.<\/p>\n\n\n\n

\"tablette
Training and coaching employees to overcome reluctance to change<\/figcaption><\/figure>\n\n\n\n
<\/div>\n\n\n\n
\n \n \"Simplify\n <\/a>\n<\/div>\n\n\n\n
<\/div>\n\n\n\n

GROWTH AND INNOVATION<\/strong><\/h2>\n\n\n\n

Flexpipe\u2019s growth and innovation showcase its ability to pursue operational excellence while integrating just-in-time principles. Lean methodologies create a significant competitive advantage, leading to doubled sales while maintaining the same workforce.<\/p>\n\n\n\n

The company\u2019s commitment extends to achieving \u201czero delay\u201d in operations, optimizing every manufacturing stage to reduce downtime and meet customer deadlines. This approach relies on meticulous production flow management, supported by seamless communication and effective digital tool utilization.<\/p>\n\n\n\n

\"\"
In the photo: Mathieu, Distribution Manager, Benjamin, General Manager and Ian, Production Manager.<\/figcaption><\/figure>\n\n\n\n
<\/div>\n\n\n\n

A CONCEPT OF CONTINUOUS IMPROVEMENT<\/strong><\/h2>\n\n\n\n

Today\u2019s \u201cpaperless\u201d objective necessitates a comprehensive process overhaul, encouraging the adoption of new, paperless methods. Rather than banning printing for paper enthusiasts, the emphasis is on transitioning to digital documents, eliminating previously associated superfluous steps. This concept remains relevant across all sectors<\/strong>, emphasizing the need to comprehend its principles and limitations. Achieving the \u201c5 zeros\u201d demands continual improvement commitment<\/strong>, evolving gradually rather than abruptly.<\/p>\n","protected":false},"excerpt":{"rendered":"

Flexpipe embarks on a digital lean transformation, implementing just-in-time and \u201c5-zero\u201d principles to enhance operational efficiency and manufacturing sustainability. Cumbersome bureaucratic procedures are now a thing of the past for Flexpipe. Initiating a digital shift in 2019 regarding the digitization of all administrative documents, the company has now moved on to digitizing assembly drawings, marking a new chapter for Flexpipe, … Continued<\/a><\/p>\n","protected":false},"author":16,"featured_media":53417,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_eb_attr":"","content-type":"","inline_featured_image":false,"sfsi_plus_gutenberg_text_before_share":"","sfsi_plus_gutenberg_show_text_before_share":"","sfsi_plus_gutenberg_icon_type":"","sfsi_plus_gutenberg_icon_alignemt":"","sfsi_plus_gutenburg_max_per_row":"","_eb_data_table":"","cybocfi_hide_featured_image":"yes","yasr_overall_rating":0,"yasr_post_is_review":"","yasr_auto_insert_disabled":"","yasr_review_type":"","footnotes":""},"categories":[325],"tags":[],"class_list":["post-53372","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-lean-manufacturing"],"acf":[],"yasr_visitor_votes":{"stars_attributes":{"read_only":false,"span_bottom":false},"number_of_votes":1,"sum_votes":5},"amp_enabled":true,"_links":{"self":[{"href":"https:\/\/www.flexpipeinc.com\/us_en\/wp-json\/wp\/v2\/posts\/53372","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.flexpipeinc.com\/us_en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.flexpipeinc.com\/us_en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.flexpipeinc.com\/us_en\/wp-json\/wp\/v2\/users\/16"}],"replies":[{"embeddable":true,"href":"https:\/\/www.flexpipeinc.com\/us_en\/wp-json\/wp\/v2\/comments?post=53372"}],"version-history":[{"count":0,"href":"https:\/\/www.flexpipeinc.com\/us_en\/wp-json\/wp\/v2\/posts\/53372\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.flexpipeinc.com\/us_en\/wp-json\/wp\/v2\/media\/53417"}],"wp:attachment":[{"href":"https:\/\/www.flexpipeinc.com\/us_en\/wp-json\/wp\/v2\/media?parent=53372"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.flexpipeinc.com\/us_en\/wp-json\/wp\/v2\/categories?post=53372"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.flexpipeinc.com\/us_en\/wp-json\/wp\/v2\/tags?post=53372"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}