Not sure which flow rack to build? This guide makes it easy.
This practical guide shows how to reduce walking with point-of-use lanes, design FIFO and return tracks for continuous supply, and right-size racks to free floor space and cut cycle time—without welding.
Optimize your work cells with a proven playbook
- Identify and remove the 8 wastes with quick wins
- Choose the right U / T / S layouts for your flow
- Apply ergonomic zones and standard work that scale
NEW: Bi-Directional Roller Track
- Feed and return parts on the same lane—no redesign
- Cut walking and rework in kitting and returns
- Drop-in with standard R40 supports, stops, and unions
New to Flexpipe? Start Here.
What Sets Flexpipe Apart? Best service & value in the industry:
- Ships next business day from 3 North American warehouses
- Estimate in 48–72 hrs — fast & custom
- Compatible with Fastube, Creform & Trilogiq
- Competitive pricing
BUILD FASTER AND SMARTER WITH FLEXPIPE COMPONENTS
Go lean with a modular system that empowers your workers creativity to optimize your processes.
R40-RT48BD
Roller track steel bi-directional 40 mm x 4 ft
USD $96.75
D-UHMWB-4812
1/2″ uhmw-esd black sheet 48in x 96in
USD $875.00
W-4PS
4″ swivel plate caster
USD $13.25
FL-COU32-600LBS
Heavy-duty 32″ full extension drawer slide
USD $568.00
BC8
Foot brake 8 inches
USD $49.99
AW-LBK21
L-shaped plastic angle esd
USD $16.88
P-96-BL
Black 8” 2 mm thick pipe ESD
USD $10.07
HJ-1
Tee Joint Set Steel
USD $1.98
R40-RT96
Roller Track Steel 40 mm x 8 ft ESD
USD $30.25
W-4PSB
4″ Swivel Plate Caster with Brake
USD $17.47
W-4PF
4″ Rigid Plate Caster
USD $15.57
HJ-2
Corner Joint Set Steel
USD $3.27
R40-MS
R40 Roller Track Mounting Bracket Start
USD $2.40
R40-TS
R40 Roller Track Mount Bracket with Tab Stop
USD $2.79
Design, Cut, Assemble – Leave the Hard Work to Us
From custom design to assembly, choose the service you need—or let us handle it all.
Assembly service
Skip the hassle—our experts build custom carts, racks, and workstations for you, fast and precise!
Cutting Service
No tools? No problem! Get your parts pre-cut to exact specs and shipped, ready to assemble.
engineering & design service
From idea to reality—our design pros craft 3D plans to optimize your workflow and space.
turnkey project
Zero stress, full service! We handle design, cutting, and assembly so you get plug-and-play solutions.
training and support
Build like a pro! Get hands-on training, live support, and expert tips to master modular structures.
More than just pipes and joints.
We empower your creativity on the lean journey
Explore carts, workstations, racks, and more—tailored to your specific industry.
FLOW RACKS
Boost flow, productivity, and storage efficiency with lean-ready modular flow rack systems.
CARTS
Custom modular carts designed to optimize organization and boost material handling efficiency.
RACKS
Modular racks free floor space and protect parts — a smart, flexible storage solution.
BOARDS
Display KPIs across your facility to boost team collaboration and operational coordination.
AEROSPACE
Modular systems designed for safe transport and precise workflows in aerospace production.
AUTOMOTIVE
Lean, modular systems that streamline automotive workflows and boost productivity.
ELECTRICAL EQUIPMENT
ESD-compliant setups that improve safety, reduce waste, and support lean practices.
Have a project in mind?
Get a quick, free quote—send us the details!
Trusted By industry leaders
“Very well-organized business group with friendly service, incredible response time and fast shipping. This is our new method for material handling.”
Engineer, EASI
Need inspiration? Access 300+ free modular plans
- Find designs for racks, workstations, carts, flow racks, and boards
- Download and modify plans directly in SketchUp
- Easily add all required parts to your cart with one click
Design faster with the Flexpipe Creator 3D tool
- Cut your design time in half with an intuitive interface
- Instantly generate a bill of materials and add to your cart
- Enjoy free access with automatic updates
Free downloads and tools
Plans, guides, calculators, ebooks and tools to fuel your next project
Flexpipe Creator Design Tool
Free 3D tool to model your structures Visualize, build, and order faster
Download
15 Starter Plans
Our most downloaded plans Includes flowracks, carts, workstations
Download
Creator Design Guide
Boost your SketchUp skills
Master the Flexpipe Creator
Download
3D Parts Library
All Flexpipe parts in 3D format
Use in your favorite CAD tool
Download
Loading Capacity Calculator
Check cart load limits
Quick and easy-to-use tool
Sketchpad Template
Grid to draw and list materials
Ideal for quick structure drafts
Download
Workstation Height Calculator
Build ergonomic stand-up workstations
Use this tool for optimal height
Download
Assembly Guide
Master the assembly process
Tips, tricks and best practices
Download
Part List Poster
All Flexpipe parts at a glance
Perfect reference for assemblers
Download
Assembly Cheat Sheet
Quick tips always on hand
Perfect for new builders
Download
Tool Guide
Everything needed to assemble
Includes tool checklist
Download
X-Matrix Tool
Plan your Hoshin Kanri strategy
Align team and objectives
Download
Karakuri Kaizen eBook
24-page guide with examples
Get started with low-cost automation
Download
5S Guide
Learn the 5S method
Improve shop floor organization
Download
Moonshine Shop Checklist
Everything to build your own
Boost team creativity with CI
Download
5S Audit Checklist
Printable 5S chart
Use for daily audits
Download
Lean Warehousing eBook
57 pages to optimize warehouse layout
Cut waste, boost ROI
Download
Free Sample Box
Pipes, joints and roller track
Test compatibility with your system
Request
Get a Quote
Got a project in mind?
Get your price fast
Request
Price List
Up-to-date product pricing
Download in PDF format
Download
Order a free sample
Flexpipe is long-lasting, lean, creative & compatible with other modular systems
Discover Ideas. Learn Best Practices. Build Smarter.
From practical how-to guides to inspiring case studies, explore the latest content to help you improve efficiency, apply lean strategies, and build better material handling structures.
Complete Guide to ESD Protection
Learn how to prevent damage from electrostatic discharge with ESD-safe practices.
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Industrial Caster Selection Guide for Lean Manufacturing
Choose the right caster to boost cart mobility and improve shop floor flow.
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Supermarket Flow Racks
Discover how multi-level racks improve part access and reduce motion waste.
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Lean in Electrical Equipment Production: A Comprehensive Guide
Explore how lean methods cut waste and enhance efficiency in production lines.
Learn more
Need help with your project?
Get expert help—fast! Contact our friendly support team and get a quick, reliable answer.
