Top 6 tools for cutting

The plastic-covered metal tubes used for Flexpipe structures are relatively easy to cut. Throughout the years, we’ve tested several different tools and gotten feedback from our customers and our team about the ones they most commonly used to cut the tubes.

We highly recommend drawing up a list of all the cuts that need to be made, so you don’t waste a considerable amount of time and materials. With that in mind, here’s a list of 6 cutting tools we recommend, along with their respective pros and cons. You’ll also find a list of tools you should refrain from keeping your workplace safe.

Estimated reading time: 3 min 34 sec.

 

 

 

6 – The Sawzall -$$

Sawzall

Pros

The Sawzall is a portable cutting tool as it’s cordless. This feature makes the device easier to use on existing structures.

Tip: If the piece needing to be cut is not already assembled, we highly recommend using clamps. Without proper support, you can end up cutting in the wrong place.

Cons

You need to know that the Sawzall can be heavy. It can also be challenging to keep stable. Make sure your arms have adequate support to maneuver the device securely. Safety can be an issue due to the sparks flying from the blades. Hence safety glasses are a must. For these reasons, the Sawzall is a tool to be used if you have no other on hand.

 

5 – The Tube Cutter -$

Tube Cutter Tool

Pros

Tube-cutters are available in varying grades of quality and whose execution speed can vary. This tool makes clean, straight cuts and is easy to use. Given that the tube cutter is a manual hand tool, it’s less dangerous, and the risk of injury is reduced. This tool is the safest among those listed in this article and you can add it to your order now by clicking here.

Using this tool requires a fair bit of vigor on the employee’s part. For this reason, it’s best to have established beforehand all the cuts needed before starting the project. Not only will this save you quite a bit of time, but you’ll also cut only that which is necessary.

Tip: To avoid applying undue force to the tool, be sure to use a consistent circular movement. To do this, do not overtighten the screw knob when starting. As such, there’ll be sufficient flexibility when cutting your tubes.

Cons

While the tube-cutter can be handy at times, it’s not one of the quickest. We recommend using this tool for small projects.

 

4 – The Portable Bandsaw -$$

Portable Bandsaw Tool

Pros

The portable bandsaw is an excellent tool to use regularly. We suggest the smaller models as they are lighter. This ergonomic tool is suitable for existing structures. Another plus is that the bandsaw has a moderate noise level. You can add it to your order now by clicking here.

Cons

Contrary to the metal cutting bandsaw, the portable model can only cut one tube at a time. Also, the lack of adequate support can result in crooked cuts.

 

3 – The Metal Cutting Bandsaw -$$$

Metal Cutting Bandsaw tool

Pros

The metal cutting bandsaw is ideal for projects of all sizes. It can cut up to six tubes simultaneously—which makes it one of the most efficient tool of this list. If you are cutting tubes daily, this tool is perfect for the job.

The standard model is more than enough, and no blade lubricant is required when cutting Flexpipe tubes. This bandsaw is very quiet and is the least dangerous electric tool.

Tip: This is the saw we use in the Flexpipe crib, we highly recommend you use it if you buy one.

Cons

You’ll need to establish a location for a stationary bandsaw. As such, consider using an area that is safe and easily accessible. This bandsaw, as opposed to the portable model, cannot do cuts on structures that have already been built.

2 – The Cold cut saw -$$$$

Cold cut saw

Pros

The Cold cut saw, just like the metal cutting bandsaw is ideal for projects of all sizes. It can also cut up to six tubes simultaneously—which makes it one of the most efficient tool of this list. If you are cutting tubes daily, this tool is the best investment you can make.

Cons

Just like the metal band saw you’ll need to establish a location for a this saw. As such, consider using an area that is safe and easily accessible. This saw, as opposed to the portable model, cannot do cuts on structures that have already been built.

 

1 – Portable power tubing cutter for steel and aluminum -$$$

Portable power tubing cutter for steel and aluminum

Pros
  • Precision Cutting: Ensures clean and accurate cuts, reducing the need for post-cutting adjustments.

  • User-Friendly Design: With ergonomics in mind, it offers a comfortable grip and simple operation.

  • Portable: Compact and lightweight, making it easy to transport and store.

  • Durability: Designed for extended use with minimal wear.

Tip: When using the Portable Power Tubing Cutter, ensure that the tubing is securely held in place and free from any obstructions. This not only guarantees the best possible cut but also extends the life of the cutter by reducing unnecessary strain. Additionally, for optimal performance and longevity, periodically check the blade for wear and replace it as needed. Proper maintenance and care can significantly extend the tool’s lifespan and maintain the quality of its cuts.

Cons
  • Power Dependency: Unlike manual cutters, it requires a power source, which might limit its use in certain situations.
  • Initial Cost: Typically, power tools have a higher initial cost than their manual counterparts.

Cutting tools to avoid

Here’s a list of tools you should stay away from as there is a high risk of worker injuries when using them. Besides, these tools will not provide peak performance. Remember that regardless of which one you use, wearing safety is essential.

  1. Table Saw;
  2. Miter Saw;
  3. Handle Lopper;
  4. Hand Saw
  5. Cut-Off Saw

 

Conclusion

You are now more familiar with how Flexpipe tubes are easy to cut with these four tools. Depending on how many cuts you’ll need to do to complete your project, you have all the necessary information to choose the tool best suited to cutting your Flexpipe tubes. Remember that fully grasping the scope of your project as well as establishing that needs to be cut before beginning the work will prevent you from wasting precious time and material.

You don’t have the tools in house to cut your Flexpipe material? Or, the order volume is not large enough to justify the purchase of a stationary band saw? This is the opportunity to take advantage of our cutting service.

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