How to Sell Continuous Improvement to Senior Management

Regardless of the company – or the industry – senior managers in manufacturing enterprises need to make decisions based on cold, hard, irrefutable facts. They need numbers. They need data. They need to ensure that their decision to move forward has a high probability of success. Senior managers need this critical information to make a … Continued

Critical Steps to Choosing Material Handling Systems

Different types of material handling solutions, equipment, and machinery are used within supply chains to move, store, protect, control, and handle materials. The goal is to ensure that materials are readily available and that parts and finished goods are properly protected during transit to and from warehouses. Material handling is a critical component for manufacturers, … Continued

How to Establish and Sustain a Continuous Improvement Culture

To many of those who have studied supply chain and the concepts pertaining to lean methodology, you probably view the layout of a warehouse or manufacturing center through a different set of lenses. You are able to visualize how inefficient processes are reducing output, ultimately leading to an uptick in money and time. This only … Continued

Why you should use AGVs on your assembly line

LISTEN: Audio Interview with Bruce Buscher In this interview, Bruce Buscher, VP of Daifuku’s AGV group answers all the questions you may have about all the benefits of having an AGV in your facilities. Your browser does not support the audio element.   An automated guided vehicle (AGV) is a computer-controlled vehicle used to carry … Continued

Best tools to cut deckings

Assembling any Flexpipe structure invariably means cutting deckings. Your goal is to have deckings that is clean, safe, and free of sharp edges. So, what type of equipment do you need to cut your deckings? Fortunately, there are multiple solutions you can use. We’ve put together a list of the most common tools Flexpipe and … Continued

Borrowing Lean Manufacturing Concepts from the Automotive Industry

Jerry Collins – a mechanical engineer with 28 years of experience in the automotive industry – uses the pre-production stage as the critical first step to managing future production costs. It’s during this pre-production stage that Jerry uses modular piping systems as a way to layout his production floor and design material handling systems. This … Continued

Four Benefits of Karakuri in Lean Operations

The term Karakuri -or Karakuri Kaizen- is derived from the Japanese word meaning machinery or mechanical device used to assist a process with limited (or no) automated resources. Its origins come from the mechanical dolls in Japan that essentially helped lay the foundations of robotics.   Instead of being controlled by software or a computer, … Continued

Material Flow : A Key Element in Circular Manufacturing

Circular manufacturing is a system for maximizing system flow and productivity while reducing waste in a manufacturing or logistics site. In this video, Robert Simonis, principal consultant at KCE Consulting, explains how material flow is a key element in circular manufacturing.  Implementing Waterspider Waterspider, or mizusumashi,  is a term that refers to a specific … Continued

How continuous flow helps reduce waste

Continuous flow is one of the five principles of lean management, which aims to eliminate waste in production lines. By eliminating wasted time, it helps employees work more efficiently on a daily basis. Engineer David Nobert is an expert on this subject. As a long-time Service Manager in Createch’s Operational Performance Improvement team, he has … Continued

10 tips to reduce change resistance when introducing lean manufacturing

If you’re thinking of introducing lean manufacturing on the shop floor, you may have noticed that some production employees are hesitant to shift their habits. For example, they may say that their way of doing things has always generated good results or that the proposed modifications don’t apply to their current situation. Rest assured, your … Continued